Hi there! I've had this printer about a year now. I used to use my buddies og Ender 3, and when the V2 was on sale I "upgraded" and got my own.
I realize now that for just a bit more money I could've had a much more performant machine, but, oh well. I'm gonna use this for a good long while. I only print as an occasional hobby, or to augment my other hobbies.
Anywho, it's been on a shelf up and out of the way all winter, unused, in a climate controlled room.
I pulled it out the other day to do a few prints, it works great. Ran about 12 or 16 hours of prints through it. But today I noticed these cracks. This seems to be the belt tensioner for the bed? Did I have it too tight? Am I supposed to relax it while it's being stored?
I can probably print a replacement. But I was just wondering what your thoughts were.
Thanks!
I would say it was a combination of being too tight and the tensioner being made as cheap as possible. You don't need the belts "rock solid" and I would check the bearings/bushings on the other end for damage too. Any kind of wobble is going to amplify enough to show on your prints, but if that matters is up to you.
Also yes. It's more than possible to print a replacement and I would check if there are better designs on Printables. Ideally, you want a metal one unless you print one out of PC or another strong, high temperature plastic. Repetitive bending creates heat and heat will eventually deform PLA or PETG. You will get a lot of repetitive motion on a tensioner. However, nothing really needs to be perfect, just temper any longevity expectations based on what you are willing to invest in time and materials.
Thanks for the recommendations! PLA and PETG are all I've ever printed with.
Maybe I'll look into buying a replacement one, I'd rather not worry about it 🤷♂️
PETG will almost certainly be fine. Just use lots of walls (6 walls, maybe 30% infill). PETG's heat resistance is more than good enough for a non-enclosed printer. Prusa has used PETG for their printer parts for a very long time without issues.
Heat isn't the issue to worry about IMO. The bigger issue is creep/cold flowing, which is permanent deformation that results even from relatively light, sustained loads. PLA has very poor creep resistance unless annealed, but PETG is a quite a bit better. ABS/ASA would be even better but they're much more of a headache to print.
Infills over 10 to 15 percent get you very little increase in strength. It's not until you get to the sweet spot of 80-85 percent infill rates do you get a real boost in strength. Then above about 85% the gains again taper off dramatically all the way to 100% infill. Otherwise you are merely wasting filament and money to just feel good. If you need more strength, add more perimeters and tops and bottoms.
I would use a .60mm nozzle, PETG or PLA will work just fine, 4 perimeters, and 4 top and bottom layers. And either 10% cubic or gyroid infill. That should create a part that will last for years.
Thanks!
In my experience doing a bit more than 10% can be helpful in the event of underextrusion, plus I've seen it add a bit more rigidity. But you're right that there are diminishing returns till you start maxing out the infill.
4 perimeters at 0.6mm or 6 at 0.4 should be fine.
Totally. There is heat from repeated deformation, but I didn't explain how little heat it was, so I clarified in a later comment. All motion creates heat, etc, etc. (TBH, I shouldn't have mentioned it. Oh well. I let that cat out of the bag, so it's too late.)
But also yes, I have experienced PLA "cold flowing" on some parts as a well so I can confirm that for sure.
All good, it's still something to keep in mind (especially if OP thinks about enclosing their printer in the future). Thanks for your comment!
That's good to know, maybe I'll give it a go then 👌